Clutch plate assembly pdf

Automatic transmission fluids can be used in motorcycles 5. Automobile clutch clutch types, principle, types of clutches. The clutch housing is also called the bell housing. It carries friction materials on both of its surfaces. Chapter 10 automotive clutches, transmissions, and transaxles. A wet clutch is operated in an oil batch whereas a dry clutch does not use oil. The whole assembly of the flywheel and the cover rotate all the times. Position the cover assembly over the guidestuds on the flywheel by. If the old pressure plate is to be reused, scribe or paint alignment marks on the pressure plate and the. How a clutch works australian clutch services clutch.

It will be necessary to tighten the brake band assembly to restrict the. The driven members consists of a disc or plate called clutch plate. Instructions for high performance clutch 96731 19901997. Pdf analysis of pressure plate of an automotive clutch assembly. Position the cover assembly over the guidestuds on the flywheel by sliding it over the. The method recited in claim 1, further comprising forming a clutch assembly by providing a plurality of said plates, and assembling in a clutch with the knurling surface of said plates desposed in contact with the plate adjacent thereto.

This permits the clutch itself to be readjusted while it is in the vehicle. For specifications and servicing, refer to the clutch manual gss 12811 installation 1. Mf 5, 150 sn 9a430, 230, 235, 245 except orchard, ind. The clutch fork is operated by a slave cylinder, and the slave cylinder is control by the master cylinder ultimately controlled by the clutch pedal. Jan 31, 2018 a multi plate clutch is a type of clutch in which the multiple clutch plates are used to make frictional contact with the flywheel of the engine in order to transmit power between the engine shaft and the transmission shaft of an automobile vehicle.

Eaton heavyduty clutches clsm0200 weller truck parts. To understand how a clutch works, it helps to know a little bit about friction, which is a measure of how hard it is to slide one object over another. From this opening, the heat is evaporated generated by the friction during the clutch operation. Then add clutches and steels starting with a clutch.

A clutch kit comes with it a clutch disc or a clutch friction disc and clutch pressure plate, although some clutch kits have pilot bushings or pilot bearings. Generally the motor shaft is pinned or keyed to the clutch rotorshaft assembly 1 bore input, with the load connected to the armature output of the clutch 2 by a pulley or gear. Twin cam and evos only barnett clutches and cables. The clutch housing and the cover provided with an opening.

Details of the clutch adjustment are covered in the eaton fuller installation instructions packaged with each clutch assembly. The pressure plate assembly and clutch disk remain on the. Alternately install friction and steel plates ending with a steel plate. For service information and assistance, call the roadranger help desk at 1800826help 4357 mexico. It is required that the old clutch assembly is removed from the motorcycle.

The pressure plate is the most critical part to the whole clutch assembly. The motorcycle specific repair manual is recommend for this. Reassembly check the torque on the clutch hub nut, it should be 45 ft lbs 60nm. When the clutch pedal is pressed, a cable or hydraulic piston pushes on the release fork, which presses the throwout bearing against the middle of the diaphragm spring. The pressure plate contains a clutch plate, springs, cover and release fingers. Align the clutch discs with a good input shaft and torque the nuts or bolts to 20ft. Electromagnetic clutch an electromagnetic clutch in its simplest form is a device used to connect a motor to a load. Dps6 dual clutch service ford motor company 1022015 version 3. It bolts to the rear of the engine, enclosing the clutch assembly, with the manual transmission bolted to the back of the housing. This type of flywheel is flat therefore the clutch discs and the intermediate plate are accommodated in the clutch cover assembly.

Pdf this paper presents the stresses and deformations of the assembly of the automotive single plate clutch depending on the applied. Use the special tool that is available from ryan young products clutch holder tool soak the friction clutch discs in the appropriate transmission fluid for 15 minutes prior to assembly. Form 141i installation instructions 14 cast as two plate clutches. If you have clutch slippage occurring you will need to replace the entire clutch plate assembly. Replacement parts 2stroke parts clutch assembly page 1. What is multiplate clutch main parts, types and working.

Pressure plate the amount of force the clutch can hold depends on the friction between the clutch plate and the flywheel, and how much force the spring puts on the pressure plate. Pressure plate and clutch cover installation with the clutch and floater plate or plates in position, install the pressure plate into the housing with the flat side against the clutch disc. Method of manufacturing a clutch plate dynetics, inc. The lower front of the housing has a metal cover that can be removed for flywheel ring gear inspection or when the engine must be separated from the clutch assembly. The clutch is free to slide on the splines of the clutch shaft. In diaphragm clutch, the diaphragm is a conical shape of the spring. The transmission system is the system utilizing which power developed by the engine. When the clutch is engaged, the pressure plate jams the stationary disc against the spinning.

How to get it right the first time fitting instructions. Lower the steering clutch assembly into the housing, positioning the brake band on the dowel in the bottom of the housing. Start with a friction plate, alternate steels and frictions. Independent lubrication and cooler circuits assure ample pressure for normal. Clutch kit for kubota tractor l30, l35, l2850, l2950, l3450, l3650. Pdf design and analysis of an automotive single plate clutch. When installing the pressure plate and disc on the flywheel, never use power or. Specifically designed using superiorgrade components, the range is widely used in varied industrial applications. Position the alignment tool thru the spline of the flywheel disc and into the pilot bearing hole.

A clutch is an important element in power transmission. The driven member has a disc or plate, called the clutch plate. Congratulations on your purchase of a hays performance clutch assembly. Follow factory service manual for removing and reinstalling designed with a separate oil supply to the clutch assembly. A multi plate clutch is a type of clutch in which the multiple clutch plates are used to make frictional contact with the flywheel of the engine in order to transmit power between the engine shaft and the transmission shaft of an automobile vehicle.

The pressure plate assembly is secured to the flywheel via bolts connecting the cover stamping to the flywheel. Clutch plate assembly ask price leveraging on the rich industry experience, we have been able to provide the customers with high performing clutch plate assembly. Ford aodaode4r70w 80on intermediate clutch powerpack. Pdf the project presents design of an automotive clutch assembly using finite element method for selected car model, which is toyota kun. In this article, we will see brief information about what is transmission, function, and requirement of clutches, types of clutches, application, and their diagrams.

A multi plate clutch is used in automobiles and in machinery where high torque output is required. Single plate clutch it has only one clutch plate which is mounted on the splines of the clutch shaft. One piece case with high lateral, vertical and torsional stiffness to reduce nvh dual filters protect the pump and other components. The cover plate is bolted to the flywheel, and the pressure plate exerts pressure on the driven plate through the diaphragm spring or through coil springs on earlier cars. Instructions for high performance clutch 96731 19901997 big twin preinstallation guidelines. Of the two types of pressure plates, the diaphragmtype is used more often than the springtype pressure plate. Place the clutch cover pressure plate assembly over the clutch disc, after checking that the disc is the right way around and the hub section of the disc does not fall on the casting of the clutch cover assembly or the flywheel. The clutch allows us to smoothly engage a spinning engine to a nonspinning transmission by controlling the slippage between them. Friction is caused by the peaks and valleys that are part of. Clutch plate double for kubota 3508014290 19121005. It has only one clutch plate which is mounted on the splines of the clutch shaft. Measure the intermediate clutch clearance using depthmicrometer d8op4201a and gauge bar t8ol77003a or equivalent.

Clutch kit for kubota 3210 clutch disc is 8 x 1 10 spline pressure plate is 8 release bearing and pilot bushing fits. A single plate is commonly used in cars and light vehicles. When the clutch plate is gripped between the flywheel and the pressure. Sep, 2012 if you have clutch slippage occurring you will need to replace the entire clutch plate assembly. When we press the clutch pedal the outside bearing moves towards the flywheel pressing the diaphragm spring which pushes the pressure plate backwards. Outlined below are many of the distinct steps necessary to ensure an effective repair.

The pressure plate is provided behind the clutch plate because the pressure plate applies the pressure on the clutch plate. Clutch maintenance, like brake maintenance, helps your customer receive the maximum service life from his clutch components. Before installing assembly, add snapring, check clutch clearance by first installing over drive bearing, spacer and lay overdrive piston into overdrive housing. The old clutch hub will need to be pressed out of the clutch basket. The pressure plate applies a clamping force pressure which holds the driven friction disc between it and the flywheel. Using a wood dowel or the handle of a hammer you can lever the finger pressure from the finger to the cover.

The pressure plate is fixed to the flywheel with bolts and they rotate together. May 31, 1983 the method recited in claim 1, further comprising forming a clutch assembly by providing a plurality of said plates, and assembling in a clutch with the knurling surface of said plates desposed in contact with the plate adjacent thereto. Low roller clutch assembly new design is larger in diameter, has 17 rollers instead of the previous 16 rollers, and the plastic is tan in color instead of black for easy identification. You cant control how he uses his clutch or his brakes, but you can make certain the clutch system is properly adjusted and working as the manufacturer intended. When the clutch plate is gripped between the flywheel and the pressure plate, it rotates the clutch shaft through splines. Install pressure plate with step side towards lower snapring.

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